Twin Spindle Optical Grinding Machine
The TS series, twin-spindle optical grinding machine is designed for the precision grinding of spherical and aspherical lenses. The system integrates DYAN’s proprietary PDAU CAM software allowing users to perform generating grinding, freeform grinding, or compensation grinding. Moreover, the machine utilizes a multi-axis CNC system to accurately control the movement of both the grinding wheel and the workpiece table. The grinding process is performed with a combination of coarse and fine diamond wheels, enabling both rough and fine grinding of optical lenses to achieve high-precision results.
Engineering Intents
Adapts multi-axis coordinated CNC system
Adapts high-rigidity ultra-precision slide rails and grinding spindles
Capable of generating grinding for spherical surface, freeform grinding for aspherical surface, and compensation grinding
CAM software jointly developed by DYAN and research institute of Amoiensis University
Configurable with laser tool calibration system
Configurable with in-process measurement system
Specifications
| Machine Model | Unit | PDOG 80 TS | PDOG 100 TS | PDOG 130 TS | PDOG 150 TS |
|---|---|---|---|---|---|
| Process Range for Sphere | mm | 8 – 80 | 8 – 100 | 8 – 130 | 8 – 150 |
| Process Range for Asphere | mm | 8 – 100 | 8 – 120 | 8 – 150 | 8 – 170 |
| Process Radius | mm | ± 5 | |||
| Grinding Spindle Rotation Rate | rpm | 5000 – 20000 | |||
| Grinding Spindle Interface | - | HD25 · HSK-E50 | |||
| Worktable Rotation Rate | rpm | 0 – 1500 | 0 – 2000 | 0 – 2500 | 0 – 3000 |
| Worktable Interface (Vacuum) | - | HD25 · HSK-E50 | |||
| B-Axis Travel | degree | ± 90 | |||
| B-Axis Travel Resolution | arcsec | 1 | |||
| X-Axis · Z-Axis Travel Resolution | µm | 0.1 (0.05) | |||
| Total Power | kVA | 8.5 | 13.5 | 16 | 20 |
| Total Weight | kgf | 2100 | 2200 | 2350 | 2500 |
| Dimension (W×D×H) | mm | 1550×1200×1980 | |||
- All datas are subject to change without notice. Please verify details with Dyan.
Features
1. Multi-Axis Linkage
Multi-axis linkage control for precise coordination, automatic path planning, and synchronized control of rotational and translational movements, ensuring high accuracy and quality for spherical and aspherical machining. Learn More
2. PMAC Motion Control System
Short service cycle, excellent system opening performance, local axis backlash/modulation through offline measurement mode, fast response. Learn More
3. Active Secondary Development
Supports three non-linear B-spline interpolation, PVT mode compensation, and plug-in capabilities. Learn More
4. PDAU CAM Software
The PDAU CAM software supports various function inputs for surface removal and advanced cleaning, while also enabling light curves, spiral trajectories, and multiple steps for curved surface generation. Learn More
5. Laser Calibration System (Optional)
Laser Calibration System ensures the optical grinding machine accuracy by using laser beams to detect and correct misalignments, and assists in locating workpieces, supports custom measurement functions.
6. Air Bearing Spindle
The air bearing grinding spindle uses dry, clean air through microporous layers to support the rotor shaft against the stator, enabling fast, smooth rotation without contact, ensuring exceptional accuracy and stability. Learn More
Model Defination
| PDOG | Optical Grinder |
| 80 · 100 · 130 · 150 | Max. Process Diameter |
| SS · TS | Single Spindle · Twin Spindle |
- For multiple models with similar appearances, only a single model figure will be displayed.
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Partnering with us means gaining access to reliable, precision-engineered grinding and polishing solutions. With extensive industry experience and a commitment to quality, we provide expert support and equipment tailored to meet your specific needs.
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